Instrument automatic daily maintenance system
According to the characteristics of the use of instruments, effective maintenance and management measures are formulated to ensure that the instruments can better meet the actual needs in the use of the instruments, improve the use of the instruments, and solve the practical problems in the field use of the instruments
1, instruments in the field maintenance and management, should strengthen the field inspection
(1) Develop a sound on-site inspection system for instruments. Since instruments and meters are scattered in the production site, in the daily maintenance and management process should develop a sound instrument field inspection system, through the on-site inspection of instruments and meters, master the working status of instruments and meters and whether there is a fault. The establishment of the on-site inspection system of instruments can provide system support for the on-site inspection of instruments and ensure the effective operation of the on-site inspection of instruments.
(2) Do a good job of daily inspection of instruments and meters. Based on the characteristics of instruments and meters, in the daily management process should do a good job of the daily inspection of instruments, through the joint inspection of the use of instruments and meters, calibration date, limited use period and other basic information to understand, and according to the actual inspection of the failure and expiration of instruments and meters to carry out the necessary verification and maintenance, to ensure the normal use of instruments and meters.
(3) Master the working state of the instrument. In addition, the on-site inspection can also effectively master the working status of instruments, and the faulty instruments can be replaced as soon as possible to ensure that the instruments can play an active role in the field use process. In addition, the working effect of the instrument should be checked according to the working status of the instrument to ensure that the instrument can better meet the needs of the production site.
2, instruments in the field maintenance and management, develop a detailed maintenance plan
(1) According to the types of instruments, develop detailed maintenance plans. Due to the different maintenance cycles of each instrument in the instrument, based on this feature, in the on-site maintenance and management process of the instrument, we should develop a detailed maintenance plan, according to the actual type of the instrument to develop an effective and targeted maintenance plan, so that the maintenance plan can cover all the instruments and meters in the production site.
(2) Implement the maintenance of instruments according to the maintenance plan. After the development and completion of the maintenance plan of instruments and meters, the maintenance and maintenance work should be perfected within the maintenance plan cycle, so that the instruments can be perfected within the maintenance plan cycle, improve the maintenance quality of instruments and meters, ensure that the maintenance of instruments and meters can be effectively implemented, and improve the overall effect of instrument and meter maintenance.
(3) Select targeted maintenance measures according to the type of instrument. In addition to developing a sound maintenance plan for instruments, targeted maintenance measures should also be developed according to the types and characteristics of instruments and meters, to ensure that the maintenance of instruments and meters can be carried out according to the actual types and conditions of use of instruments and meters, so as to avoid affecting the normal use of instruments because the maintenance measures are not correct.
3, instruments in the field maintenance and management, should strengthen the winter thermal insulation tracing inspection
(1) According to the use of the instrument environment, strengthen the winter insulation and heat tracing inspection. Since instruments are sensitive equipment, necessary insulation measures and heat tracing measures are needed to protect them during winter use. In the maintenance process of instruments, the inspection of insulation and heat tracing in winter should be strengthened. Through effective inspection, the insulation and heat tracing of instruments can meet the actual requirements. Avoid the phenomenon that the instrument freezes or stops working because the winter weather is too cold.
(2) For instruments with thermal insulation and heat tracing problems, insulation measures should be added. In the actual inspection process, for the instruments and instruments with thermal insulation and heating problems, measures should be taken immediately to strengthen the thermal insulation of the instruments and instruments to ensure that the instruments and instruments can meet the specified requirements during winter use, and to avoid damage caused by the lack of necessary thermal insulation measures. Therefore, increasing insulation measures is the key to improving the use of instruments in winter.
(3) Summarize the inspected problems and focus on rectification. Because there are relatively many types of instruments in the production site, there are also more problems in the daily maintenance and inspection process. In order to effectively improve the problem rectification effect, the problems detected should be summarized and periodically concentrated rectification should be carried out to eliminate large area instrument failures and improve the overall effect of on-site maintenance of instruments and meters.
4, instruments in the field maintenance and management, should carry out regular maintenance
(1) Effectively classify instruments and instruments. In order to improve the on-site maintenance and management effect of instruments, instruments should be effectively classified, according to the category of instruments to take different maintenance methods and maintenance measures, at the same time, the instruments are also classified management and differentiated management, so that instruments can get targeted maintenance and maintenance. In the actual production site can better play its active role.
(2) Regular maintenance according to the type of instrument. After the classification of instruments and meters, regular maintenance can be carried out according to the categories and characteristics of instruments and meters, and effective maintenance measures should be formulated for special categories of instruments and meters to check the use status and verification cycle of instruments and meters, and instruments and meters with problems should be repaired and replaced immediately. Avoid missing the normal inspection cycle of the instrument during the routine inspection.
Through analysis, in the process of on-site management and maintenance of instruments, it is not necessary to develop a perfect and maintenance plan, but also to effectively classify multiple instruments. According to the actual characteristics of the instrument to develop targeted maintenance and maintenance measures to ensure that the instrument in the field management and maintenance can achieve the expected goals, improve the actual management and maintenance of the instrument, improve the efficiency of the instrument, so that the instrument can be better production service
Differential Pressure Transmitter, Electromagnetic Flowmeter, Pressure transmitter, Turbine Flowmeter, Pressure Gauge, Pressure gauge, Flow Meter